Tag Archives: caps

How Many Embellishments are there for Caps

Embellishments For Caps: How Many Are There?

Hats are a fun, unique, and a great way to add a twist to your outfit. It’s also a great accessory to your brand’s identity whether you’re a clothing company, the neighborhood’s favorite coffee shop or part of a sports team.

Even if it is sweltering hot in your home or place of work, you can use a hat to protect your eyes and skin from the sun! This is not to mention the great convenience this offers you on a bad hair day. Certainly, wigs are a hundred times more cumbersome in comparison if you ask us.

Most caps or hats will do just fine while plain or blank, but why not customize your own hat and add a few hat embellishments to make your collection stand out?

The right embellishment on your 5-panel strap back hats, for instance, will transform your outfit from plain to downright stylish and super trendy. For these reasons, here are a few great hat embellishment ideas that you can try to help your brand or personal style stand out even more.

Twill Appliqué or Tackle Twill

Tackle twill was first introduced by R.J. Liebe to be material for American Football players’ pants. Since then, it has evolved into a superb option for adding an attractive, long-lasting decoration on your hats.

Tackle twill offers you a wide range of customization options to make a stronger statement with your cap for your brand or self. It is a less-conventional way for adding patterns to clothing compared to embroidery and screen-printing, which will make your outfit stand out as pretty unique.

Tackle Twill, also known as Appliqué is done by taking a piece of fabric, cutting it out to your desired pattern, then sewing it onto the hat with a twill made of nylon or any other suitable material.


5 panel hat with sublimation printing
Custom Sublimated 5 Panel Hat

Sublimated patterns are currently some of the most innovative processes adopted by the manufacturing apparel and accessories industry. With these, designers freely enjoy virtually endless possibilities. Some of the most detailed designs are able to appear accurately from sublimation printing.

Indeed, there is huge room left for creativity and durability since the experts employ highly inventive ways to transfer the digital artwork over to fabric panels. Rest assured if you’d like sublimation printed hats from Delusion MFG we will definitely craft the most accurate print possible.

The result is the production of those high-quality fabrics, distinctive designs, and beautiful, vibrant colors that you might be familiar with.  For good measure, customers are always free to pick from a vast selection of designs that are accessible at Delusion MFG.

Woven Labels and Patches

There are hundreds of ideas for cap patches that you can get inspiration from Pinterest so you will not have to wear that plain blank cap anymore!

With a robust needle, pair of scissors and thread, you can use a wide selection of woven patches and labels from Delusion MFG to make your cap pop just reach out to us for custom.

If you’re applying the patch yourself, ensure your needle is strong enough to penetrate your blank cap’s material, try not to get pricked while you’re at it too. Sometimes you don’t need a fully custom hat, it is just as simple as sewing the patch or label to your hat!

Embroidered Patches for Custom Hats

If you are looking for a more specific approach for embellishing your hat, consider looking for custom embroidered and iron-on patches.

This option lets you design a high-quality look for your embellishment at a cost-effective rate, regardless of the fine details or colors involved. You get to sketch or use an image of the desired design and use any method to attach them to your cap.

Screen Printing

This is the most common method for decorating custom sweatshirts and T-shirts, but you can also use it to embellish a dijon colored corduroy unconstructed 6-panel hat.

This process involves placing your custom design on a mesh screen, washing it, then set it up on a press, from which ink is passed via the screen onto the cap.

Screen printing is a preferred option when handling a massive amount of custom hats for a club, company or team, and the results are often great, long-lasting, and visible. Ask us any questions about screen printing your custom hats here.

Leather Patches

Leather patches are the best option if you want to make a blank cap stand out. They are commonly used to brand high-end clothing items like jeans, handbags, and leather jackets, but will work just fine on your hat as well.

You can sew anything between a dense leather design to a sleek suede to add a rugged, personal vibe to your cap.

5 panel hat with premium leather patch
Custom 5 Panel Hat w/ Custom Leather Patch


Embroidery takes two primary forms; flat and 3-D. Flat embroidery is where the decorating stitching is done directly on the cap, to bring a flat design. This option is more common owing to its relative ease of application and the ability to create the most detailed designs without ruining the images.

3-D embroidery, on the other hand, uses foam to create the 3-D impression. Foam is inserted under the stitch to raise it off the cap’s surface, thus giving your embellishment that unique look. 3-D embroidery is a better option for embossing alphabets, letters, numbers, or symbols- anything that is not too complicated.


Without a doubt, the above mentioned seven methods to embellish your hats will help you transform your caps, hats, and beanies into highly unique and branded headwear for you, your brand or team.

If you’re thinking of creating your own custom hat with us, be sure to reach out to us here. Take a look at some of our previous custom made hat for our awesome customers if you need a bit of inspiration.

guide to ivy caps

Your Guide to Ivy Caps: Wearing, Washing, & More

Ivy caps have made a big comeback and that makes your friends at Delusion MFG very happy! In days gone by, these flat styled caps were extremely popular among men. But as styles changed, the ivy cap was somehow lost along the way.

If you’re bored with your looks and want to take your style game up a notch, you can’t go wrong with an ivy cap! An ivy cap is an easy-to-wear, fashionable flat cap that can make you look suave, handsome, and stylish.  This type of cap can be paired with just about any outfit and it’s guaranteed to take your style from ho-hum to wow! 

Today, the ivy cap is back and in a big way! Ivy caps are being worn by everyone from A-listers like Brad Pitt & David Beckham to common everyday people like you and me!

We’ve put together this guide to ivy caps to help you learn all about them. We’ll tell you what ivy caps are, how to wear & wash them, and lots more. When you’ve finished reading this information, you’ll be an ivy cap aficionado, so sit back, relax, and read on!  

What’s an Ivy Cap? 

An ivy cap is a rounded cap with a low profile. This classic style cap has a small, stiff brim on the front. Ivy caps have been around for centuries. Some other terms used for ivy caps include flat caps, scally caps, crook caps, and driving caps.

These caps date back to the 1500s when they first appeared in Britain. They became popular in America in the late 1800s, when they were commonly worn by men from all walks of life. 

Why You Need an Ivy Cap 

Do you feel like there’s something missing in your wardrobe? Maybe you get dressed from head to toe in the finest pair of pants, amazing shirt, and awesome shoes but look in the mirror and think there’s something not quite right. Well, imagine your reflection with a stylish ivy cap on your head! An ivy cap can add some flair to your fashion and complete your look, no matter what your style tastes may be. 

An ivy cap offers a minimalist style that’s both functional and fashionable. These caps come in a variety of colors & designs and can be made from many different materials. It’s common to find ivy caps made of wool, wool blend, cotton, linen, tweed, leather, and synthetic materials like polyester and acrylic. 

How to Wear an Ivy Cap

An ivy hat shouldn’t look big and sloppy, nor should it fit tight.  That’s why you need to get an ivy cap in the right size. An ivy cap is meant to fit your head snugly and comfortably. To ensure you get the correct size, either try on some ivy caps or use a hat sizing guide that you can easily find online.

An ivy cap is a true flat cap with a flat, smooth top and a stiff brim. These caps look best on square, oval, and rectangular-shaped faces. Why? Because they’re sleek and tapered caps that complement these face shapes. 

If you’re going to try on a few ivy caps, remember that they’re casual headwear. Don’t force a look by adjusting the cap repeatedly once on your head. Instead, simply place the cap on your head in a natural way, so it looks completely natural. 

An ivy cap should fit much like a baseball hat. It should hug your head and look good doing it. If you can easily slide a finger between your head and your cap, you’re good to go!  But that’s not all. You also need to wear your ivy cap straight and not backward.

If you want to wear a backward cap, go for a baseball hat because a short-brimmed ivy cap will look odd when worn backward, so don’t do it!

When you rock a good-fitting ivy cap that matches your clothing, you’ll look and feel awesome. If you pair up a plaid ivy cap with a matching shirt or sweater, you’ll come off as a proper gentleman wherever you go.

These classic caps are fun to wear and they can complete an outfit like no other hat type can. So by all means, buy yourself a few ivy caps and wear them often and enjoy the attention you get! 

What to Wear with an Ivy Cap

While ivy caps are very fashion-forward and versatile, they don’t go with every kind of outfit. An ivy cap goes great with a collared shirt, sweater, and casual shirts like polos. This type of cap also matches up well with a t-shirt, if the ivy cap is a solid color. 

A plaid ivy cap looks great when wearing a light-colored shirt during the spring. A plaid ivy cap can also dress up a plain colored holiday shirt, sweater or vest.

There are ivy caps to match any wardrobe, season, or mood you’re in.  For example, for some low-key luxury in the summer, you can wear a lightweight ivy cap with a t-shirt and khaki pants for a cool & laid-back look. Do you want to make a bold impact? Then wear a plaid ivy cap with casual wear or when spending a day on the golf course and look like a man on a mission.

A great way to set yourself apart is to wear an ivy cap when you’re going about your everyday activities or when you’re out having fun with friends. This type of cap is destined to make you look great, regardless of what you’re doing, so don’t think twice about wearing one whenever the mood strikes.  

Ivy caps are great to cool weather hats that are perfect for fall and early winter. You can even wear an ivy cap during the coldest part of winter if you pair it up with a matching scarf. 

How to Wash Ivy Caps 

Like other types of headwear, ivy caps do need tending to now and then. When your ivy cap starts showing dirt and grime, it’s time to give it a wash. But hold it right there! Don’t just mindlessly toss your dirty ivy cap in the washer and hope for the best. 

You have to read the label to find out what material your cap is made of. This way, you’ll wash it the proper way without shrinking or ruining it. Here’s how to wash ivy caps, according to the material they’re made of.

Wool ivy caps

Ivy caps made of wool need to be hand-washed using a special wool cleaner like Woolite. Just follow the instructions on the bottle. Once washed, don’t toss the cap in the dryer. Instead, lay your wet cap out on a towel and let it air dry. 

Cotton ivy caps

You can safely wash a cotton ivy cap in the machine if you don’t use the hottest temperature setting. Cool or lukewarm water works best. The best bet is to toss your cotton cap in with a load of dirty clothes that are of similar color. When your cap is washed, lay it flat to dry or hang it outside in the breeze to dry naturally.

Leather ivy caps

Leather ivy caps must be cleaned by hand using a special leather cleaner. This type of cleaner is designed to be rubbed into the hat and then buff-cleaned. It takes time to clean a leather ivy cap, but it’s well worth the effort once you see how nicely your cap turns out!

Linen ivy caps

Linen is more delicate than cotton and requires special care. To wash a linen ivy cap, toss it in the washing machine with a mild detergent. Then set the machine on ‘delicate’ and let it go. Your cap will be washed gently and will come out as clean as new. Then hang the cap up to dry or lay it on a flat towel. 

Tweed ivy caps

Tweed ivy caps should be washed like wool caps, using a special wool cleaner. Just be sure to use lukewarm water and gently squeeze the cap to get it thoroughly clean. Then rinse it carefully without twisting it and hang dry or lay it flat on a clean towel. 

Synthetic ivy caps

Ivy caps made of synthetic materials should be washed according to what the specific material happens to be. Just follow the label instructions to ensure your cap comes out clean and fresh without damaging it. 

Whether you’re an ivy cap newbie or a long-time fan, these classic caps give you fun & stylish way to add some oomph to your wardrobe. It doesn’t matter if it’s spring, summer, fall, or winter or what taste you have. You can rest assured that there are ivy caps out there that will match your personal tastes and style. 

Ivy caps are synonymous with understated elegance. They’re fashionable, hip, and comfortable. If it’s time to add some classic styling to your look, get yourself a few ivy caps. Then have fun showing the world that you’re a man of good taste!