Tag Archives: Custom Headwear

how to design your own hat with ease delusionmfg

How to Design Your Own Hat With Ease

Hats with unique designs get noticed. That’s a fact. Have you ever said ‘Where did you get that hat?” to someone you’ve seen who’s wearing a hat with a unique design?  If so, they probably answered “I designed it myself’. 

There’s nothing more eye-catching than a crisp, bold message on a hat. Many people today want their own custom hats. Whether it’s to advertise a business with a great-looking logo, or to show pride in a hobby, club, or sports team, custom-designed hats are hot!

If you’d like to design your own hat but don’t know where to start, we’re here to help. We understand your frustration. There are lots of design options when it comes to blank hats. There are hat styles, colors, patches, embroidery, and screen printing choices to sort through and more. 

Here are some tips to help you design your own hat. Sit back, relax, and read the advice we offer for designing hats yourself. 

Choose Your Product: Decide What Type of Hat You Want 

The first order of business is to choose the type of blank hat you’d like. Take a look at the main choices in blank hats below. Then decide what type you’d like to design. 

  • Blank unconstructed 5-panel hats 
  • Blank unconstructed 6-panel hats 
  • Blank dad caps
  • Blank beanies

Unconstructed 5 and 6-panel hats are baseball cap-style hats. These hats are available with flat or curved bill options and can have different closure types on the backsides like fitted, buckle or “slide”, snap-back or velcro closures. 

Blank dad caps are more relaxed baseball cap-style hats. These hats are less constructed than panel hats to promote a look of casual comfort. Dad caps have either standard or short bill lengths. 

Blank beanies are close-fitting, cuffed, brimless hats. Originally designed for cold weather wear, the cuffs on beanies can be pulled down to warm the ears. 

Once you’ve picked your blank hat type, half the battle’s over. Now you can move on to the next tip for designing your own hat. 

Be sure to also check out “Here’s How to Choose Hats For Your Face Shape” for a guide on choosing the correct hat size for you.

Choose Your Color Scheme: Pick your Favorite Color(s)

Blank hats come in lots and lots of colors. Think carefully about the design you’d like to put on your blank hat before choosing a hat color. This way, you can sort through the myriad of hat color choices to eliminate those colors that won’t match or worse, clash with your custom design. Try to pick a hat color or colors, that match up nicely with your unique design. 

Select the Hat Material 

Blank hats are made using many different materials. For example, blank beanies can be made of wool, rib-knit yarn, or mixed thread acrylic, just to name a few. Blank unconstructed hats and dad caps can be made of 100% cotton, cotton/poly twill, denim, poly mesh, corduroy, etc. 

Once you’ve chosen your hat type, simply look to see what material choices you have with that chosen hat, then pick your favorite available material.

Create Your Design: Make Your Final Design Choice

You can either use a design you already have in mind for your hat’s patch, label, or embroidery or create your own design from scratch. Of course, things will be a bit easier if you’ve already got your design ready. But if not, don’t worry. Custom hat makers like Delusion Mfg. can help you create your design. 

When you go through the custom hat creation process, you’ll be guided along the way including when adding an image, text, or message to your custom hat. There are many font choices to sort through, decisions to make regarding the positioning of your label, patch or print, etc.

Unsure? No Worries. Ask for Samples

If you’re unsure of what type of label or patch to put on your hat, you can request samples. Once you’ve ordered samples, you’ll receive a sample package in the mail with an assortment of different styles, fits, materials, and embellishments. 

You can expect your sample pack to include examples of PU leather patches, real leather patches, embroidery patches, woven patches, labels, and satin-printed label examples. 

When you’re able to see and feel the various choices you have in custom patches, embroidery, and labels it will be easy to choose your custom design. 

Wrapup

While it does take a little time to design your own hat, the process is relatively easy! When you’ve completed the steps above and have ordered your hat, you’ll be filled with anticipation while your custom hat is being crafted from scratch. When your hat is done, you’ll be thrilled with the results!

Expect many looks of approval and compliments when you’re wearing your new custom-designed hat. Wear that hat, cap, or beanie with pride and take good care of it! 


The team at Delusion Mfg is always here to help you. If you have any questions about custom blank hats or need some design ideas or tips, get in touch with us and we’ll gladly help. 

long hair and mens hats

Man Hats & Long Hair: Best Hat Types & Wearing Tips

Long hair among men has become popular in the last couple of years. The fact that nowadays there is so much variety when it comes to hairstyles, clothing and so on makes men with long hair not so rare. Therefore, we need to leave a bit of article space for them as well. Studies show that more than 18% of men have longer hair – past their ears.

Since this is a blog that covers hats and everything there is about hats, we’ll mix up these two things. We’ll talk about what are the best hats with men with long hair and we’ll see what are some tips on wearing those hats with long hair. There are many different styles you can go with and we’ll cover the ones which are most common among the younger generation.

Knit Caps

Longer hair keeps your head warm and so do knit caps. During winter, you can see most people wear this type of hats around. Knit caps are simple, warm and they can be very stylish depending on which color you buy. They also go good with a pair of sunglasses. What makes this type of hat so good is the fact that it pretty much doesn’t matter if you have longer hair or not. There are other types like a straw hat for an example which can sometimes be hard to mix up with long hair and doesn’t look quite good. 

Knit caps are different. You just pop them on your head and you’re ready to go. It pretty much doesn’t matter what head shape you have or what type of hair you have. Knit caps look good on everyone. And, if you have long hair, things are no different. It will look good on you. The general idea behind wearing such a hat with long hair is to let your bangs show. Everyone likes to see healthy-looking hair, especially on a male. Therefore, you should use this to your advantage. Stand out from the crowd. Let everyone show you have long hair and combine it with a knit cap.

We said that this type of hat is often used in the colder months since it provides warmth to your head. But, don’t be amazed if you see dudes wearing this cap during hotter summers as well. Yeah, it might sound a bit silly, but if you push this hat a bit back you’ll get a cool, laid-back look which will make you again – stand out from the crowd.

Fedoras

Fedoras are a favorite type of hat for many people around the world. Even more, people would know about it but they are afraid of how stylish it looks and think that they aren’t up to it. Wrong. Even though that fedora is a bit more stylish than let’s say a baseball cap, you can still wear it on many occasions. Fedora has a large brim that amazingly frames your face and puts a spotlight on it. Now, don’t be afraid. It doesn’t do that in a bad way. Like, if you have a zit, it’s not like a fedora will show it even more to the world. It’s nothing like that. 

Fedora goes exceptionally well with long hair. Put it on your head and tuck the hair behind your ears. What you’ll get is a look that most rock stars will be jealous of. You can also put your hair over your ears and let it fall naturally although it’s not a look that will suit everyone. Most women wear their fedoras like this though. 

Another good thing about wearing a fedora is that it is very lightweight and you won’t even reckon it’s sitting on your head. This might not sound like a big deal, but it is, especially in the summertime. During summer, it gets hot and therefore at some point, your hair will probably get sweaty. This is an even bigger issue if you have a bit longer hair since the hair can soak up the sweat and become oily really fast. Having a hat on your head which isn’t lightweight will create an even worse situation for you and we guarantee that after one extremely hot day, you won’t even consider wearing a hat ever again.

However, since fedoras are made from light and quality materials, this won’t be the case. As we said, you won’t even feel it on your head so you can relax and just rock your new summer look.

Baseball Caps

Yea, you thought we won’t mention them since we started with fancy hats like the fedora, right? Well wrong. How can we not mention one of the most popular hats out there? Baseball caps are worn by millions or even billions of people in the world. Yea, fedoras are great, but you can’t wear them on every single occasion. Knit caps are also great, but the same goes for them. However, baseball caps are a bit different. It’s cold? Wear a baseball cap. Hot? Same thing. Want to protect from the sun while you’re running? Well, the baseball cap. Want to go out to the club and look cool? You know the answer. You get the point. Baseball caps are so versatile that it comes as no surprise that they are part of the wardrobe of almost everyone. And yes, you don’t need to be a baseball fan to wear it. It’s okay.
Since baseball caps are so popular and can be worn on every single occasion, the question that arises is if they go well with long hair? And, the answer is yes. And they go perfectly. 

We said that it is of huge importance that a hat is lightweight. Baseball caps are like that. They are also very adjustable. Something that most hats lack. Take a fedora for an example. It has an average hole where your head goes into and it will suit most people. But, not everyone. If your head is a bit bigger or wider, you’ll have trouble if you try to put it on. Furthermore, you’ll need to squeeze your head in and probably stretch the hat once for good. Imagine that you even have long hair and want to put it on. It could be a huge issue.

On the other hand, baseball caps and other sports caps that simply have a visor, have an adjustable strap which lets you configure how it will sit on your head. Will it be loose or they’ll have a grip. It’s a neat feature to have since that means you can buy a hat and not worry too much about the size of it. Baseball caps will suit everyone, even the big brain ones.
But, how does long hair go with such a hat? Similar to fedora. The general point is that you tuck your bangs behind your ears, put some sunglasses on and go to the street with style. You can also wear it in reverse mode. Have you seen rappers wearing a cap like this? The visor turned back, to their neck? Yes, you did. And admit it, it looks cool. You can do it as well! Apply the same concept – hair behind your ears, and reverse your hat. Sweet.

Nowadays it’s also popular to wear a man bun. If you don’t know what it is, look it up since it’s a bit hard to explain. Girls will know. The man bun is a no issue for a baseball hat as well. On every hat of this type, there is a hole between the adjustable strap we talked about and the rest of the hat. Now, this is made so that women can put their ponytail through it and wear a hat that otherwise they couldn’t. Your man bun can go there as well. It would look weird if you wore the baseball cap over your bum. It will look like you have something on your head and it will seem weird. Put your bun through that hole and rock the hat. 

Long Hair No Issue

As you can see, if you have longer hair, don’t feel bad that you can’t wear hats. You can! And to be honest, it can look even better on you than it would on me who have shorter hair. Use the hair you have to your advantage and stand out even more from the crowd. The hats we mentioned go really well with long hair and you should utilize it as long as you could. You never know when that precious hair you have might start to fall out? So, use it while you have it!

And yes, we know that we probably didn’t mention all the hats that are out there. The list would be too long. We covered the ones which are being used mostly during the past couple of years and truth to be told, it will stay like that for the years to come. Therefore, take our advice and wear hats. It will make your life a whole lot better.